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What is TQM? A comprehensive, organization-wide effort to improve the quality of products, Cheat Sheet of Quality Management

Quality perspectives Everyone defines Quality based on their own perspective of it. Typical responses about the definition of quality would include:

Typology: Cheat Sheet

2020/2021

Uploaded on 01/27/2023

jeneva
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Quality Management
Concepts
What is quality?
Dictionary
“Essential characteristic,” “Superior,” etc.
“Quality is customer satisfaction,”
“Quality is Fitness for Use.”
What is TQM?
A comprehensive, organization-wide
effort to improve the quality of
products and services, applicable to
all organizations.
What is a customer?
Anyone who is impacted by the
product or process delivered by an
organization.
External customer: The end user as well as
intermediate processors.
Internal customer: Other divisions of the
company that receive the processed
product.
What is a product?
The output of the process carried
out by the organization. It may be
goods
How is customer satisfaction achieved?
Two dimensions: Product features and
Freedom from deficiencies.
Product features Refers to quality of
design.
Examples in manufacturing industry:
Performance, Reliability, Durability, Ease of
use, Esthetics etc.
Examples in service industry: Accuracy,
Timeliness, Friendliness and courtesy,
Knowledge of server etc.
Freedom from deficiencies Refers to
quality of conformance.
Higher conformance means fewer
complaints and increased customer
satisfaction. (This is related to free from
defects.)
Reasons for quality becoming a cardinal
priority for most organizations:
Competition Today’s market
demand high quality products at low
cost. Having `high quality’
reputation is not enough! Internal
cost of maintaining the reputation
should be less.
Changing customer The new
customer is not only commanding
priority based on volume but is
more demanding about the “quality
system.”
Changing product mix The shift
from low volume, high price to high
volume, low price have resulted in a
need to reduce the internal cost of
poor quality.
Product complexity As systems
have become more complex, the
reliability requirements for suppliers
of components have become more
stringent.
Higher levels of customer
satisfaction Higher customers’
expectations are getting spawned by
increasing competition.
Relatively simpler approaches to
quality viz. product inspection for
quality control and incorporation of
internal cost of poor quality into the
selling price, might not work for
today’s complex market
environment.
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REVIEWER IN

Quality Management Concepts What is quality? Dictionary “Essential characteristic,” “Superior,” etc. “Quality is customer satisfaction,” “Quality is Fitness for Use.” What is TQM? A comprehensive, organization-wide effort to improve the quality of products and services, applicable to all organizations. What is a customer? Anyone who is impacted by the product or process delivered by an organization. External customer: The end user as well as intermediate processors. Internal customer: Other divisions of the company that receive the processed product. What is a product? The output of the process carried out by the organization. It may be goods How is customer satisfaction achieved? Two dimensions: Product features and Freedom from deficiencies. Product features – Refers to quality of design. Examples in manufacturing industry: Performance, Reliability, Durability, Ease of use, Esthetics etc. Examples in service industry : Accuracy, Timeliness, Friendliness and courtesy, Knowledge of server etc. Freedom from deficiencies – Refers to quality of conformance. Higher conformance means fewer complaints and increased customer satisfaction. (This is related to free from defects.) Reasons for quality becoming a cardinal priority for most organizations: Competition – Today’s market demand high quality products at low cost. Having `high quality’ reputation is not enough! Internal cost of maintaining the reputation should be less. Changing customer – The new customer is not only commanding priority based on volume but is more demanding about the “quality system.” Changing product mix – The shift from low volume, high price to high volume, low price have resulted in a need to reduce the internal cost of poor quality. Product complexity – As systems have become more complex, the reliability requirements for suppliers of components have become more stringent. Higher levels of customer satisfaction – Higher customers’ expectations are getting spawned by increasing competition. Relatively simpler approaches to quality viz. product inspection for quality control and incorporation of internal cost of poor quality into the selling price, might not work for today’s complex market environment.

Quality perspectives Everyone defines Quality based on their own perspective of it. Typical responses about the definition of quality would include :

  1. Perfection
  2. Consistency
  3. Eliminating waste
  4. Speed of delivery
  5. Compliance with policies and procedures
  6. Doing it right the first time
  7. Delighting or pleasing customers
  8. Total customer satisfaction and service Quality levels At organizational level , we need to ask following questions:
  9. Which products and services meet your expectations?
  10. Which products and services you need that you are not currently receiving? At process level , we need to ask:
  11. What products and services are most important to the external customer?
  12. What processes produce those products and services?
  13. What are the key inputs to those processes?
  14. Which processes have most significant effects on the organization’s performance standards? Additional Views of Quality in Services Technical Quality versus Functional Quality Technical quality —the core element of the good or service. Functional quality —customer perception of how the good functions or the service is delivered. Expectations and Perceptions Customers’ prior expectations (generalized and specific service experiences) and their perception of service performance affect their satisfaction with a service. Satisfaction = (Perception of Performance) – (Expectation) Historical Philosophies of Quality The Quality Gurus Quality Gurus Individuals who have been identified as making a significant contribution to improving the quality of goods and services. 1. Walter A. Shewhart  Statistician at Bell Laboratories  Developed statistical control process methods to distinguish between random and nonrandom variation in industrial processes to keep processes under control.  Developed the “plan-do- check-act” (PDCA) cycle that emphasizes the need for continuous improvement.  Strongly influenced Deming and Juran.
  1. The mission of each individual department is to achieve high production quality.  Quality should be talked about in a language senior management understands: money (cost of poor quality).  At operational level, focus should be on conformance to specifications through elimination of defects- use of statistical methods. Quality Trilogy
  2. Quality planning: Process of preparing to meet quality goals. Involves understanding customer needs and developing product features.
  3. Quality control: Process of meeting quality goals during operations. Control parameters. Measuring the deviation and taking action.
  4. Quality improvement: Process for breaking through to unprecedented levels of performance. Identify areas of improvement and get the right people to bring about the change.



4. Armand Feigenbaum  Proposed the concept of “total quality control,” making quality everyone’s responsibility.  Stressed interdepartmental communication.  Emphasized careful measurement and report of quality costs


5. Philip Crosby  Preached that “quality is free.”  Believed that an organization can reduce overall costs by improving the overall quality of its processes. The Crosby philosophyAbsolute’s of Management  Quality means conformance to requirements not elegance.  There is no such thing as quality problem.  There is no such thing as economics of quality: it is always cheaper to do the job right the first time.  The only performance measurement is the cost of quality: the cost of non-conformance. Basic Elements of ImprovementDetermination ( commitment by the top management)  Education (of the employees towards Zero Defects (ZD))  Implementation (of the organizational processes towards ZD) 6. Genichi Taguchi

 Emphasized the minimization of variation.  Concerned with the cost of quality to society.  Extended Juran’s concept of external failure.

7. Kaoru Ishikawa  Developed problem-solving tools such as the cause-and-effect (fishbone) diagram.  Called the father of quality circles.