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Detailed information on the specifications and dimensions of standard gearboxes available in various speed-reducing ratios. It includes schematics, dimensional drawings, and technical details for different gearbox sizes and configurations. Gearbox types such as standard, ea, za, hw, hr, hrz, and f, each with their own set of speed-reducing ratios ranging from 1:1 to 6:1. It also includes information on radial load capacities, ordering examples, and motor flange dimensions for the f-series gearboxes. This comprehensive technical reference would be useful for engineers, designers, and technicians working with industrial gearbox applications.
Typology: Exercises
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**- Low Backlash
AVAILABLE THROUGH
D I E Q U
A
C O R P O R A
T I O N
Tandler, the world leader in precision spiral bevel gearbox manufacturing, has
been satisfying the most demanding gearing requirements for over 50 years. In
cooperation with DieQua Corporation, we are providing the most extensive and
highest quality spiral bevel gearbox program available. With the lowest backlash
and widest range of ratios and specialty models, you can be assured of maximum
design versatility and superior performance.
Contents
Overview................................................ 3
Sizing Information...................................... 4 - 5
Selection Charts........................................ 6 - 8
Operational Factors........................................ 9
Standard Speed-Reducing - STD............................ 10 - 11
Standard Speed-Increasing - STD........................... 12 - 13
One-Way Auxiliary - EA................................. 14 - 15
Two-Way and Three-Way Auxiliary - ZA....................... 16 - 17
Hollow Shaft - HW..................................... 18 - 19
Reinforced Shaft - WV.................................. 20 - 21
Hollow Pinion - HR/HRZ................................. 22 - 23
Flange Mount - F...................................... 24 - 25
Reversing/Declutching - S/AS............................. 26 - 29
Inline Reversing - W................................... 30 - 31
Technical Data....................................... 32 - 34
Special Designs and Options................................. 35
SIZING
S I Z I N G
S P I R A L
B E V E L
G E A R B O
X E S
Sizing Spiral Bevel Gearboxes
Pertinent Data
Explanation of Symbols
To select any gearbox, use the appropriate charts
and tables in the pages that follow. All of them use
the following symbols:
n 1
= rpm on pinion d 1
n 2 = rpm on shaft d 2
i = gear ratio = n 1
/n 2
d = a shaft or a pinion
Hp = horsepower
M = torque
Md 1
= input torque, in Newton-meters, Nm
Md 2
= output torque, in Newton-meters, Nm
Nm = Newton-meters
N 1
= input power, in kilowatts, kW
N 2
= output power, in kilowatts, kW
C = operational factor
All Tandler gearboxes are delivered with the appropriate
quantity and type of oil for normal operation. For special
lubrication and mounting requirements, consult the
Technical Data section, page 32.
Pinion d 1
Shaft d 2
S I Z I N G
S P I R A L
B E V E L
G E A R B O
X E S
SIZING
Steps for Gearbox Selection
Md 2
= 7160 x Hp x i
n 1
pages 6 through 8.
) on the vertical axis and input
rpm (n 1
)on the horizontal axis. The point of intersection will
fall in a range that identifies the size gearbox you need.
gearbox, or if it is subject to extreme conditions, consult the
operational factor chart on page 9.
gearbox, or is subject to high ambient temperatures, consult the
thermal stress chart on page 9.
specifies shaft rotations.
load capacity information for each type
of gearbox.
consider alignment requirements.
Consult your DieQua representative.
special bearing lubrication options.
Consult your DieQua representative.
(See example below).
tot
Specifying the Tandler Part Number
HW A1 III 2 :
S I Z I N G
S P I R A L
B E V E L
G E A R B O
X E S
SIZING Gear Ratios of 1.75:1 and 2:1 Gear Ratios of 2.5:1 and 3:
Gear Ratio of 3.5:1 and 4:1 Gear Ratio of 5:1 and 6:
SIZING
S I Z I N G
S P I R A L
B E V E L
G E A R B O
X E S
Gear Ratios of 1:1.25 and 1:1.5 Gear Ratios of 1:1.75 and 1:
Speed-increasing
Sizing Charts
Spiral Bevel Gearboxes
Selection note: Lines represent the maximum capacity of each size.
STANDARD
S P E E D
R E D U C I N G
Standard Right Angle
Speed-Reducing Spiral Bevel Gearbox
Available Ratios
Right angle 1:1 or speed reduction from shaft d
to d
Available in 8 sizes with 1:1 or 10 speed reducing ratios.
Standard gearbox is available in 1:
and 10 speed-reducing ratios:
1.25:1 3:
1.5:1 3.5:
1.75:1 4:
2:1 5:
2.5:1 6:
Schematic:
Internal Gear Arrangements
S P E E D
R E D U C I N G
STANDARD
General
a
! e
! b
d 2
m 2
f
h
k
(1)
r
Key
5x
6x
10x
12x
16x
18x
20x
25x
ø
(2)
(3)
(4)
c j
ø d 2j
i = 1:1 to 2.5:
l 2 g
ø o
ø r
DIN 332
Key
DIN 6885 m 1 l 1 d 1j
d 1
5x
6x
10x
12x
16x
18x
20x
25x
i = 3:
l 2 g
ø o
ø r
DIN 332
Key
DIN 6885 m 1 l 1 d 1j
d 1
4x
6x
10x
10x
10x
16x
16x
20x
i = 3.5:
l 2
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
4x
5x
6x
8x
10x
12x
14x
18x
i = 4:
l 2
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
3x
5x
6x
8x
10x
12x
14x
18x
i = 5:
l 2
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
4x
5x
6x
8x
10x
12x
16x
i = 6:
l 2
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
3x
4x
5x
6x
8x
12x
16x
Dimensions
Dimensions in mm
Ratio i = d 1
:d 2
= n 1
:n 2
Subject to changes
STD A1 2:1 III
Type Size Total Ratio Gear Arrangement Special Design (Optional)
Ordering Example
Radial Load Capacities
Size Size
d 1
d 2
d 1
d 2
d 1
d 2
d 1
d 2
The figures in the table above are provided for reference only. Speed, torque, direction of rotation, and direction of applied force will affect the true radial load capacity value.
Please consult your DieQua representative.
N = .22 lbs.
Values are higher with tapered bearing option
(1) Screwed-in length = k • 1.5 (2) 3:1 ratio = 60mm (3) 3:1 ratio = 180mm (4) 3:1 ratio = 265mm
S P E E D
I N C R E A S I N G
STANDARD
General
a
! b c
ø
j
d
ø
1j
e
! m 1
l 1
f g h k (1) o
ø
d 1
i= 1:1.25 and 1:1.
r
thread
key
d
ø
2j l 2 m 2
Type
Dimensions
i= 1:1.75 and 1:
d 2
r
thread
key
d
ø
2j l 2 m 2
d 2
r
thread
key
Dimensions in mm
Ratio i = d 1
:d 2
= n 1
:n 2
(1) Screwed-in length = k • 1.
Subject to changes
Engineering note:
For ratios 1:1.75 and 1:2, the d
shaft diameter decreases in size.
STD A1 1:2 III
Type Size Total Ratio Gear Arrangement Special Design (Optional)
Ordering Example
Radial Load Capacities
Size Size
d 1
d 2
d 1
d 2
The figures in the table above are provided for reference only. Speed, torque, direction of rotation,
and direction of applied force will affect the true radial load capacity value.
Please consult your DieQua representative.
N = .22 lbs.
Values are higher with tapered bearing option
EA
O N E - W
A
Y
A
U X I L I A R Y
Auxiliary
Type EA One-way Auxiliary Branch-off Spiral Bevel Gearbox
Available Ratios
One input and up to three output shafts in one plane.
Engineering note: d
and d
operate at the same speed.
Type EA gearbox is available in 1 :
and 10 speed-reducing ratios:
1.25:1 3:
1.5:1 3.5:
1.75:1 4:
2:1 5:
2.5:1 6:
and 4 speed-increasing ratios:
1:1.25 1:1.
1:1.5 1:
Dimensions
The dimensions for the 8 sizes of speed-reducing ratios
are the same as those for STANDARD speed-reducing
gearboxes. See the table on page 11.
The dimensions for 8 sizes of speed-increasing ratios
are the same as those for STANDARD speed-increasing
gearboxes. See the table on page 13.
Internal Gear Arrangements
Schematic:
d 1
d 2
ZA
T W
O
A N D
T H R E E - W
A
Y
A
U X I L I A R Y
Auxiliary
Type ZA Two- and Three-way Auxiliary
Branch-off Spiral Bevel Gearboxes
Available Ratios
One input and up to five output shafts make this
gearbox an extremely versatile option for custom
applications.
Type ZA gearbox is available in
10 speed-reducing ratios:
1.25:1 3:
1.5:1 3.5:
1.75:1 4:
2:1 5:
2.5:1 6:
and 4 speed-increasing ratios:
1:1.25 1:1.
1:1.5 1:
(Note: 1:1 ratio not available).
Dimensions
The dimensions for the 8 sizes of speed-reducing
ratios are the same as those for STANDARD speed-
reducing gearboxes. See the table on page 11.
The dimensions for 8 sizes of speed-increasing ratios
are the same as those for STANDARD speed-
increasing gearboxes. See the table on page 13.
Monitoring the Oil Level
Auxiliary pinion ZA style gearboxes may require
special oil level monitoring. For a two-way ZA
auxiliary gearbox, the normal oil level sight-glass
may be used only if the face of the gearbox with the
sight-glass is mounted horizontal and is visible. For
all three-way ZA auxiliary gearboxes, an external oil
level sight-glass must be used. The schematic below
left indicates the various positions available. This is
Tandler special design S-545. When ordering a
gearbox with this feature, please specify this special
design number and position of the sight glass:
(example: A1 ZA-III 2:1 S-545-A).
Also see page 32 for additional lubrication
information, or consult your DieQua representative.
Vertical Shaft Applications
Gearboxes mounted with a shaft in a vertical
position will require special lubrication options. The
bearings supporting the upper portion of the vertical
shaft generally do not receive sufficient quantities of
oil for proper lubrication and cooling. Several
options exist:
The pinion is supported by two preloaded angular
contact ball bearings. The lower bearing is
replaced by a sealed bearing, and the pinion cavity
is filled with grease.
The ball bearing supporting the upper portion of
the vertical shaft is replaced with a permanently
lubricated sealed ball bearing.
Schematic:
d 1
d 2
d 5
d 3
/ d 4
T W
O
A N D
T H R E E - W
A
Y
A
U X I L I A R Y
ZA
Internal Gear Arrangements
2 WAY
AUXILIARY
SPEED REDUCING* SPEED INCREASING*
3 WAY
AUXILIARY
STD A1 2:1 ZAIII
Type Size Total Ratio Gear Arrangement Special Design (Optional)
Ordering Example
ZA I
ZA II
ZA III
ZA IV
ZA VII
ZA VIII
ZA IX
ZA X
ZA I
ZA II
ZA III
ZA IV
ZA VII
ZA VIII
ZA IX
ZA X
SPEED REDUCING SPEED INCREASING
ZA V
ZA VI
ZA XI
ZA XII
ZA V
ZA VI
ZA XI
ZA XII
Radial Load Capacities
Size Size
d 1 =
d 3 =
d 4
d 2
d 1 =
d 3 =
d 4
d 2
d 1 =
d 3 =
d 4
d 2
d 1 =
d 3 =
d 4
d 2
The figures in the table above are provided for reference only. Speed, torque, direction of rotation, and direction of applied force will affect the true radial load capacity value.
Please consult your DieQua representative. Note: d 1 = d 3 = d 4 N = .22 lbs.
Values are higher with tapered bearing option
H O L L O
W
S H A F T
HW
Dimensions in mm
Ratio i = d 1
:d 2
= n 1
:n 2
Available in Meehanite and aluminum version
Subject to changes
HW A1 2:1 III
Type Size Total Ratio Gear Arrangement Special Design (Optional)
Ordering Example
Radial Load Capacities
Size Size
d 1
d 2
d 1
d 2
d 1
d 2
d 1
d 2
The figures in the table above are provided for reference only. Speed, torque, direction of rotation, and direction of applied force will affect the true radial load capacity value.
Please consult your DieQua representative.
N = .22 lbs.
Values are higher with tapered bearing option
General
a
! e
! b
Hollow Shaft d 2
m 2
f
h
k
(1)
involute spline
type HWZ
A25 x 22
A30 x 27
A40 x 36
A50 x 45
A60 x 55
A65 x 60
A75 x 69
t splines
u
J
for Key
DIN 6885 Sh.
5x
6x
8x
10x
14x
16x
18x
20x
straight sided spline
type HWK
21 x 25 x 5 (5463)
28 x 32 x 7 (5462)
36 x 42 x 8 (5472)
42 x 48 x 10 (5472)
46 x 54 x 9 (5463)
58 x 65 x 14 (5472)
68 x 78 x 16 (5472)
ø c j
ø d H
i = 1:1 to 2.5:
g
ø o
ø r
DIN 332
Key
DIN 6885 m 1 l 1 d 1j
d 1
5x
6x
10x
12x
16x
18x
20x
25x
i = 3:
g
ø o
ø r
DIN 332
Key
DIN 6885 m 1 l 1 d 1j
d 1
4x
6x
10x
10x
10x
16x
16x
20x
i = 3.5:
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
4x
5x
6x
8x
10x
12x
14x
18x
i = 4:
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
3x
5x
6x
8x
10x
12x
14x
18x
i = 5:
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
4x
5x
6x
8x
10x
12x
16x
i = 6:
g
ø o ø
r
Key
m 1
l 1
d 1j
d 1
3x
4x
5x
6x
8x
12x
Dimensions
For shrink disc bore
diameters, please
consult your DieQua
representative.
(1) Screwed-in length = k • 1.
WV
R E I N F O R C E D
S H A F T
Reinforced Shaft
Type WV Reinforced Shaft Spiral Bevel Gearbox
Larger, heavier cross shaft. A cost-effective alternative
where partial torques fork off a main line shaft. The
torque, speed, and radial load capacity for type WV
gearboxes are equivalent to STANDARD version
gearboxes.
Application Example
A web style printing press with multiple print stations is
an excellent application example for a type WV gearbox.
In a web press, one main drive motor is used to drive
numerous print stations at right angles to the main drive
shaft. The larger through shaft can transmit the entire
machine torque, while the gears drive only the individual
print stations. The result is a smaller gearbox size and
increased line-shaft rigidity.
Internal Gear Arrangements
Available Ratios
Type WV gearbox is available in 1:
and 10 speed-reducing ratios:
1.25:1 3:
1.5:1 3.5:
1.75:1 4:
2:1 5:
2.5:1 6:
Schematic: