PLANT LOCATION OF BHEL
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BHEL summer training report, Summaries of Mineralogy and Mineral Processing
Training report of BHEL haridwar summer training
Typology: Summaries
2020/2021
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PLANT LOCATION OF BHEL
BHEL HARIDWAR
- (^) BHEL Haridwar is situated in Ranipur at the backup of Shivalik Hills, near about 10 km east towards haridwar in Uttrakhand. It is basically divided into two plants.
- (^) My area of training was Steel Melting Shop in CFFP plant.
BHEL^ BHEL
HEEP^ HEEP^ CFFPCFFP
CENTRAL FOUNDRY FORGE
PLANT
- (^) Central Foundry Forge Plant commonly said as CFFP.
- (^) It was setup in 1976 to manufacture highly sophisticated steel castings and forgings for fulfilling requirements in all BHEL units.
- (^) The initial design was to manufacture casting and forgings for 210 MW Russian design thermal sets.
- (^) CFFP has one of the heavies forge machines in India.
VISITED DEPARTMENTS OF CFFP
- (^) Forge Shop
- (^) Steel Melting Shop
- (^) Steel Foundry
- (^) Machine Shop
- (^) Pattern Shop
ABOUT SMS
- (^) In April 1976 Steel Melting Shop was the first shop to go on stream of melting. The first melt was taken from electric arc furnace of 10 T.
- (^) Now steel melting shop of BHEL Haridwar has 3 EAF (Electric Arc Furnace) of different tonnage capacity. (^) 10 T
(^) 20 T
(^) 70 T
- (^) Today with its current facilities SMS is capable of making steel ingots of various sizes and weight.
PROCESS OCCURING IN SMS
SCRAP BAY^ SCRAP BAY
FURNACE BAY^ FURNACE BAY
PIT SIDE^ PIT SIDE
SERVICES
DEPARTMENT
SERVICES
DEPARTMENT
SECONDARY
REFINING
SECONDARY
REFINING
CHARGE PREPARATION
- (^) The weight of charge is 1.14 times the liquid metal requirement.
- (^) The charge consist of –
(^) Heavy return scrap= 34%
(^) Universal scrap= 60%
(^) Graphite powder or broken electrode pieces= 6.4- 6.7%
FURNACE PREPARATION
- (^) Scrap of required grade is melted in direct EAF with basic melting practices.
- (^) Furnace lining consists of magnesite bricks.
- (^) Roof ring of furnace tightly fitted with super duty alumina brick.
POURING
Sand bed formation (^) During pouring Just after pouring
Final product without removal of riser and runner After pouring